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The Standard Ball Screw Actuator is a component in the field of high-precision automation. Both during use and after long-term use, alignment and calibration are necessary. Only through calibration can errors be reduced during later use, thereby lowering the defect rate. Then how should the Standard Ball Screw Actuator be calibrated? Below, I will give you a detailed explanation.
1. First, it is necessary to obtain more than three sets of preset translation amounts in the X and Y directions of different lines. Then, based on their corresponding relationships and preset translation amounts, determine the movement amounts of each working axis in the Standard Ball Screw Actuator, and control each working axis to move according to the movement amounts to achieve translation.
2. Based on the changes in platform coordinates and image coordinates of the marked points before and after translation, calculate the type parameters. The specific type parameters include: the resolution R Y of the image coordinate system in the Y direction, the resolution Rx of the image coordinate system in the X direction, and the Angle ω between the image coordinate system and the platform coordinate system.
3. After recording the preset rotation Angle α in advance, based on the corresponding relationship between each component of the Standard Ball Screw Actuator and the rotation Angle α, determine the second movement amount of each working axis in the Standard Ball Screw Actuator. And control each working axis to move according to the second amount of movement to achieve rotation;
4. Based on the type parameters, the second type parameters and the image coordinates (X0, y0) of the marked points of the Standard Ball Screw Actuator before rotation, obtain the Standard Ball Screw Actuator during its movement. The mapping relationship between the image coordinate system and the platform coordinate system of the marked point is as follows: (x1, Y1) is the platform coordinate of the marked point during its movement, and (x2, y2) is the image coordinate of the marked point during its movement.
5. Rotate the translation unit to reach a certain rotation Angle β, and control the translation amount corresponding to the rotation Angle β to control the corresponding rotation and translation. The second computing unit is used to set the second platform coordinates of the marked points before rotation and translation as (xK, Yk). According to the platform coordinates of the marked points (X1,Y1), the image coordinates of the marked points before rotation and translation (XK,yK), the image coordinates of the marked points after rotation and translation, and the type parameters, Calculate the coordinates of the second platform (Xe,Ye);
6. Judgment unit, used to determine whether the difference between the second platform coordinate (XK, Yk) and the platform coordinate (X1Y1) is within the specified range. If so, determine that the second platform coordinate (XK, Yk) is the Standard Ball Screw Actuator before rotation The platform coordinates of the marked points (Xtl,Ytl), if not.
7. Set the second platform coordinate (XK, Yk) as the platform coordinate (X1,Y1), and re-obtain the other preset rotation angles. Set the other preset rotation angles as the rotation Angle β, and return the operation performed by the translation quantity acquisition unit.
Standard Ball Screw Actuator https://www.pi-robot.com/Standard-Ball-Screw-Actuator/
Maintenance methods for industrial gsh17s long stroke actuator manipulator
1. Slider and nut oiling maintenance (Nut maintenance mainly involves the SDM/MSDM series of lead screw slides) Oiling process:
Stop the machine → Open the end cover of the slide → Fill the grease of the slider → Confirm that the old oil has been used up → Remove the excess grease → Run the machine for ten minutes to balance the grease pressure inside the slider → Remove the residual oil on both sides of the slider and at both ends of the slide rail → Normal operation maintenance time of the machine: If the slide runs continuously for 8 hours a day, it can be inspected and maintained once a month. The frequency can be as low as once every six months.
2. Specifications of lubricating oil used for the slide table
It features excellent low dust emission and is suitable for cleanroom environments. It has outstanding wear resistance and provides good protection for components. Available in beige and white, it is applicable at temperatures ranging from -45 to 125 degrees. Special guide rail lubricating oil will do.
3. Precautions for using oil injection products
Inject the new oil product into the screw oil injector and the slider oil injector using an oil gun. The oil gun is fired until the old oil overflows on the outside of the nut and the slider (the old grease accumulates on both sides of the slider and the nut). Wipe the old oil products clean with a cloth that cannot be used. Repeat the first three steps until the newly injected oil overflows on both sides of the slider and the nut, and there is no residual old oil. The color of new oil products is milky white or beige, while that of old oil products is black or dark yellow. Test run the machine for ten minutes. After the oiling is completed, each shaft should be operated continuously for more than ten minutes to ensure that the lubricating grease inside the slider can be evenly combined with the balls in the slider.
4. Maintenance of the rack in the ZDM series of rack slides
Lubricate with grease, apply oil regularly and clean regularly. Ensure a good lubrication environment for the gears and racks. Select anti-corrosion and anti-rust lubricating oil of suitable viscosity and apply it directly.
5. Precautions for regular cleaning of the slide table
Please use a soft cloth to wipe off the dust. Never use high-pressure air to remove surface dust. Do not wipe with organic solvents. You can use a soft cloth dipped in alcohol to wipe.
6. External inspection of the slide table
Is there any abnormal noise or resonance phenomenon when the industrial gsh17s long stroke actuator is in operation?
7. Internal inspection of the slide table: Check whether there are any foreign objects inside the slide table.
Check if the lubricating oil between the slider rail and the screw has deteriorated. If it has, please clean it immediately and replace the lubricating oil. Be careful not to let sharp objects or tools strike the surface of the tooth profile. Do not allow iron cutting to enter the interior of the screw. The assembly shaft end must not be bumped or scratched. There are loose screws in the slide table and they need to be retightened.
8. Maintenance operations can only be carried out when the slide table (machine, machinery) has stopped running and the power is cut off.
industrial gsh17s long stroke actuator https://www.pi-robot.com/GSH17S/
1. Slider and nut oiling maintenance (Nut maintenance mainly involves the SDM/MSDM series of lead screw slides) Oiling process:
Stop the machine → Open the end cover of the slide → Fill the grease of the slider → Confirm that the old oil has been used up → Remove the excess grease → Run the machine for ten minutes to balance the grease pressure inside the slider → Remove the residual oil on both sides of the slider and at both ends of the slide rail → Normal operation maintenance time of the machine: If the slide runs continuously for 8 hours a day, it can be inspected and maintained once a month. The frequency can be as low as once every six months.
2. Specifications of lubricating oil used for the slide table
It features excellent low dust emission and is suitable for cleanroom environments. It has outstanding wear resistance and provides good protection for components. Available in beige and white, it is applicable at temperatures ranging from -45 to 125 degrees. Special guide rail lubricating oil will do.
3. Precautions for using oil injection products
Inject the new oil product into the screw oil injector and the slider oil injector using an oil gun. The oil gun is fired until the old oil overflows on the outside of the nut and the slider (the old grease accumulates on both sides of the slider and the nut). Wipe the old oil products clean with a cloth that cannot be used. Repeat the first three steps until the newly injected oil overflows on both sides of the slider and the nut, and there is no residual old oil. The color of new oil products is milky white or beige, while that of old oil products is black or dark yellow. Test run the machine for ten minutes. After the oiling is completed, each shaft should be operated continuously for more than ten minutes to ensure that the lubricating grease inside the slider can be evenly combined with the balls in the slider.
4. Maintenance of the rack in the ZDM series of rack slides
Lubricate with grease, apply oil regularly and clean regularly. Ensure a good lubrication environment for the gears and racks. Select anti-corrosion and anti-rust lubricating oil of suitable viscosity and apply it directly.
5. Precautions for regular cleaning of the slide table
Please use a soft cloth to wipe off the dust. Never use high-pressure air to remove surface dust. Do not wipe with organic solvents. You can use a soft cloth dipped in alcohol to wipe.
6. External inspection of the slide table
Is there any abnormal noise or resonance phenomenon when the industrial gsh17s long stroke actuator is in operation?
7. Internal inspection of the slide table: Check whether there are any foreign objects inside the slide table.
Check if the lubricating oil between the slider rail and the screw has deteriorated. If it has, please clean it immediately and replace the lubricating oil. Be careful not to let sharp objects or tools strike the surface of the tooth profile. Do not allow iron cutting to enter the interior of the screw. The assembly shaft end must not be bumped or scratched. There are loose screws in the slide table and they need to be retightened.
8. Maintenance operations can only be carried out when the slide table (machine, machinery) has stopped running and the power is cut off.
industrial gsh17s long stroke actuator https://www.pi-robot.com/GSH17S/
The main causes and solutions of noise in precision gsh14s long stroke actuator
Linear modules, also known as mechanical hands, can be seen in various industries such as modern military, food, spraying, and logistics. This is because they have more significant advantages compared to traditional mechanical systems. For instance, its high precision, no backlash and almost zero maintenance (no contact parts) are difficult for mechanical systems to achieve. Not to mention that there are many other advantages such as extremely high speed, extremely low speed and high acceleration. However, any machine will encounter some minor problems during use, such as noise, and linear modules are no exception! So, what are the main reasons for the noise that occurs in linear modules during use? What methods should we use to solve it? The noise in linear modules mainly falls into three categories:
1. Noise is prone to occur in an environment with a lot of dust.
Solution: Use dust-proof devices when in use. This is usually kept in stock by manufacturers.
2. Different equipment requires different preloads, and thus noise situations may occur.
Solution: Adjust the preload before use according to different equipment.
3. Different lubricating greases can also cause noise.
Solution: Depending on the different models of linear modules, special oil should be selected.
Since linear modules only require motors to complete linear motion without gears, couplings or pulleys, those unnecessary parts that reduce performance and shorten mechanical life are eliminated. Therefore, production efficiency and mechanical service life are greatly improved, and production costs are reduced.
precision gsh14s long stroke actuator https://www.pi-robot.com/GSH14S/
Quick Couplings are also known as Quick Couplings discs or spurs. They are components used for connecting pipes to pipes. They are attached to the pipe ends. Quick Couplings have holes, through which bolts can be inserted to tightly connect the two Quick Couplings. The joints between Quick Couplings are sealed with gaskets. Quick Couplings are disc-shaped parts and are commonly used in pipeline engineering. Flanges are used in pairs. In pipeline engineering, flanges are mainly used for pipe connections. For pipes that need to be connected, one flange plate is used for each connection. For low-pressure pipes, threaded flanges can be used, and for pipes with a pressure of 4 kilograms or more, welded flanges should be used.
The properties of Quick Couplings depend on chromium. However, since chromium is one of the components of steel, the protection methods vary. When the chromium content reaches over 11.7%, the steel's resistance to atmospheric corrosion significantly increases. But when the chromium content is high, although the properties can still be improved, the improvement is not obvious. The reason is that when chromium is alloyed with steel, the type of surface oxide is changed to be similar to that formed on pure chromium metal. This tightly adhered chromium-rich oxide protects the surface and prevents further oxidation. This oxide layer allows the natural luster of the stainless steel surface to be seen through it, giving the stainless steel its surface characteristics. Moreover, if the surface layer is damaged, the exposed steel surface will react with the atmosphere to repair itself, re-forming this oxide "passivation film" and continuing to provide protection. Therefore, all stainless steel elements have a common characteristic, that is, the chromium content is all above 10.5%.
Quick Couplings are easy to use and can withstand considerable pressure. In industrial pipelines, Quick Couplings connections are widely used. In households, the pipe diameters are small and the pressure is low, so Quick Couplings connections are not visible. If in a boiler room or production site, there are pipes and equipment with Quick Couplings connections everywhere.
Quick Couplings https://www.li-gang.com/Quick-Couplings